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AI analysis · Preview

Weld analysis — Jun 10, 2026

Educational visual feedback on a sample practice weld.

CompletedSample dataHigh confidenceSubmitted Jun 10, 2026, 7:25 PM

Overall practice band

ProficientLevel 4 of 5

AI summary

This GMAW practice weld appears to show a couple of areas worth attention, alongside real strengths. Edge appearance in places could be consistent with lack-of-fusion indicators; this cannot be confirmed visually. Overall consistency looks reasonably steady. Focus on the priority improvement below, run the suggested drill, and submit a comparable weld to measure the change. Remember: surface appearance cannot confirm what is happening inside the joint.

You provided

Submission details

Process
GMAW (MIG)
Material
Carbon steel
Thickness
16 ga
Joint type
Edge joint
Position
2F — Horizontal fillet
Filler metal
ER70S-6
Shielding gas
75/25 Ar/CO₂
Voltage
17 V
Wire feed speed
220
Travel speed
14 in/min
Polarity
DCEP (reverse)
Passes
1
Preheat
None
Practice objective
Heat control on thin sheet without burn-through.
Notes
Short-circuit transfer on sheet metal; trying not to blow through the edge.

Logged settings

This sample analysis isn’t linked to a weld log entry. In the real app, the wizard saves your submitted settings to the weld log by default — or links the session you already logged.

AI observations

Educational guidance only

AI-assisted visual feedback is educational guidance only and is not always accurate. A photograph cannot confirm code compliance, structural integrity, internal fusion, penetration, or test results, and it is no substitute for hands-on inspection. Have a qualified instructor or inspector evaluate any weld that matters.

Practice Score

ArcForge educational metrics — not inspection scores. Changes are measured against your previous comparable weld from Jun 3, 2026.

  • Bead consistency

    Steady
    ConsistentLevel 3 of 5
  • Profile control

    Up 1 band
    ProficientLevel 4 of 5
  • Toe transition

    Up 1 band
    ConsistentLevel 3 of 5
  • Start & stop control

    Steady
    ProficientLevel 4 of 5
  • Surface cleanliness

    Steady
    ProficientLevel 4 of 5
  • Visual uniformity

    Up 1 band
    ProficientLevel 4 of 5
  • Practice-objective alignment

    Steady
    ProficientLevel 4 of 5

    Based on how the visible result relates to your stated objective.

Photo quality & limits

Feedback quality depends on what the camera captured. Anything below the surface is outside what a photo can show.

Image rating:Excellent

What shaped the confidence level

  • Welding details were provided, which sharpens interpretation.
  • The photo is clear and well lit.

What this review cannot tell you

  • Internal soundness, fusion, and penetration can never be judged from a photograph.
  • Lighting and angle can hide or exaggerate surface conditions.
  • This educational feedback is not an inspection and does not assess code acceptance.

What looks good

Strengths visible in this photo — keep building on them.

  • The work area and plate look properly prepared.
  • The stop shows attention to filling the crater.
  • Toe wetting looks decent along most of the length.

Priority improvements

Work these in order — each one builds on the last.

Why it matters

Edge appearance in places could be consistent with lack-of-fusion indicators; this cannot be confirmed visually.

How to practice it

Build baseline arc control and consistency.

Possible concerns

Visual indications only — a photo cannot confirm whether a discontinuity is actually present or how deep it goes. Where your instructor weighed in, their call is labeled and takes priority over the AI.

  • Possible lack-of-fusion indicators

    PossibleSignificant

    Location: toward the stop

    Edge appearance in places could be consistent with lack-of-fusion indicators; this cannot be confirmed visually.

  • Possible cold lap

    UncertainModerate

    Location: near the start

    The bead edge appears to sit on top of the plate in places, which may indicate cold lap from insufficient heat.

Suggested practice drill

Stringer-bead pads

Build baseline arc control and consistency. Fill a 4×6 in plate with parallel stringer beads, each overlapping the previous by one-third. Focus on a steady arc length and even travel. Photograph the pad and compare ripple consistency to your last session.

Add drills to a plan in the full app

Related lessons & defect reading

The full lessons and defect library live in the app — here’s what they cover.

Technique & equipment

Technique suggestions

  • Keep your arc length equal to about the electrode/wire diameter and check it whenever the sound changes.
  • Set a rhythm: count your progress in plate-widths to keep travel speed even.
  • Do a dry run along the joint before striking to confirm you can reach the full length comfortably.

Equipment considerations

  • At 17 V, watch how the arc sounds — a harsh crackle may mean voltage is low for this wire-feed speed.
  • Bracket wire-feed speed ±10% around 220 ipm to find the smoothest transfer for this setup.

System

Processing record

Status
Completed
Provider
mock
Model
arcforge-mock-1
Prompt version
v1
Schema version
v1
Attempts
1
Submitted
Jun 10, 2026, 7:25 PM
Completed
Jun 10, 2026, 7:25 PM

Analysis ID: preview-9