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AI analysis · Preview

Weld analysis — Jun 5, 2026

Educational visual feedback on a sample practice weld.

CompletedSample dataHigh confidenceSubmitted Jun 5, 2026, 9:00 PM

Overall practice band

ConsistentLevel 3 of 5

AI summary

This FCAW practice weld appears to show a couple of areas worth attention, alongside real strengths. Small surface voids appear visible along the bead, which may indicate porosity from gas coverage or surface contamination. Overall consistency looks reasonably steady. Focus on the priority improvement below, run the suggested drill, and submit a comparable weld to measure the change. Remember: surface appearance cannot confirm what is happening inside the joint.

You provided

Submission details

Process
FCAW (Flux-Core)
Material
Carbon steel
Thickness
3/8 in
Joint type
T-joint
Position
2F — Horizontal fillet
Filler metal
E71T-1
Shielding gas
75/25 Ar/CO₂
Voltage
26 V
Wire feed speed
400
Travel speed
10 in/min
Polarity
DCEP (reverse)
Passes
3
Preheat
50 °F shop ambient
Practice objective
Stacking passes without trapping slag at the toes.
Notes
Three-pass fillet; chipped and brushed between every pass.

Logged settings

Three-pass fillet, slag control

Logged Jun 5, 2026
FCAW (Flux-Core)T-joint2F
Machine settings
26 V · 400 ipm · DCEP
Preheat
50 °F shop ambient
Interpass temp
Under 350 °F, checked with a temp stick
How it went
Cleanest stack so far — no visible slag lines at the toes. Keep the interpass temp-stick habit; it made pass placement easier to read.
Open the weld log

AI observations

Educational guidance only

AI-assisted visual feedback is educational guidance only and is not always accurate. A photograph cannot confirm code compliance, structural integrity, internal fusion, penetration, or test results, and it is no substitute for hands-on inspection. Have a qualified instructor or inspector evaluate any weld that matters.

Practice Score

ArcForge educational metrics — not inspection scores. Changes are measured against your previous comparable weld from May 26, 2026.

  • Bead consistency

    Up 1 band
    ProficientLevel 4 of 5
  • Profile control

    Up 1 band
    ConsistentLevel 3 of 5
  • Toe transition

    Up 1 band
    ConsistentLevel 3 of 5
  • Start & stop control

    Steady
    ConsistentLevel 3 of 5
  • Surface cleanliness

    Up 1 band
    ProficientLevel 4 of 5
  • Visual uniformity

    Up 2 bands
    ProficientLevel 4 of 5
  • Practice-objective alignment

    Steady
    ConsistentLevel 3 of 5

    Based on how the visible result relates to your stated objective.

Photo quality & limits

Feedback quality depends on what the camera captured. Anything below the surface is outside what a photo can show.

Image rating:Excellent

What shaped the confidence level

  • Welding details were provided, which sharpens interpretation.
  • The photo is clear and well lit.

What this review cannot tell you

  • Internal soundness, fusion, and penetration can never be judged from a photograph.
  • Lighting and angle can hide or exaggerate surface conditions.
  • This educational feedback is not an inspection and does not assess code acceptance.

What looks good

Strengths visible in this photo — keep building on them.

  • Spatter is well controlled for this process.
  • Ripple spacing is developing a consistent rhythm.
  • The work area and plate look properly prepared.

Priority improvements

Work these in order — each one builds on the last.

Why it matters

Small surface voids appear visible along the bead, which may indicate porosity from gas coverage or surface contamination.

How to practice it

Eliminate porosity caused by coverage or contamination.

Possible concerns

Visual indications only — a photo cannot confirm whether a discontinuity is actually present or how deep it goes. Where your instructor weighed in, their call is labeled and takes priority over the AI.

  • Possible porosity

    PossibleModerate

    Location: along the top toe

    Small surface voids appear visible along the bead, which may indicate porosity from gas coverage or surface contamination.

  • Excessive spatter

    PossibleSignificant

    Location: near the start

    A noticeable amount of spatter appears around the bead.

Suggested practice drill

Gas-coverage check routine

Eliminate porosity caused by coverage or contamination. Before each of five practice beads: clean the plate to bright metal, check gas flow at the regulator, verify nozzle condition, and confirm work-area drafts are blocked. Run the beads and compare surface porosity to your previous session.

Add drills to a plan in the full app

Related lessons & defect reading

The full lessons and defect library live in the app — here’s what they cover.

Technique & equipment

Technique suggestions

  • Do a dry run along the joint before striking to confirm you can reach the full length comfortably.
  • Watch the back edge of the puddle rather than the arc itself.
  • Keep your arc length equal to about the electrode/wire diameter and check it whenever the sound changes.

Equipment considerations

  • At 26 V, watch how the arc sounds — a harsh crackle may mean voltage is low for this wire-feed speed.
  • Bracket wire-feed speed ±10% around 400 ipm to find the smoothest transfer for this setup.

System

Processing record

Status
Completed
Provider
mock
Model
arcforge-mock-1
Prompt version
v1
Schema version
v1
Attempts
1
Submitted
Jun 5, 2026, 9:00 PM
Completed
Jun 5, 2026, 9:00 PM

Analysis ID: preview-8